509 Technologies - Item # CM-5400 / Card Personalization System

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509 Technologies is the premier provider of high speed-industrial-magnetic stripe solutions
509 Technologies is the premier provider of high speed-industrial-magnetic stripe solutions

 

 

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Item # CM-5400 / Card Personalization System




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The CM-5400 is a workhorse card personalization system that centers around simplicity. The CM-5400’s straight-forward design, simple components, and easy access to critical transport areas significantly reduce downtime, changeovers and troubleshooting so you can focus on what really matters… PRODUCTION.

The CM-5400 Card Personalization Line captures 1D and 2D barcodes and human readable data (OCR), performs a lookup in a database, and encodes and variable prints corresponding information on CR-80 up to hangtag size cards. 509 Technologies high speed – industrial – magnetic stripe encoding and verification is unparalleled in the industry, producing ISO quality output at the highest rates achievable. The ceramic chromoly encode and read heads have a life cycle up to 20 million cards before requiring replacement.
 
The system features a variety of variable inkjet printing solutions providing flexibility to adhere to the most difficult substrates and optimize ink opacity and adhesion.  509 Technologies DOD-9000 Series Inkjet Print Systems provide a 2.8" print band and 360 DPI print resolution at speeds up to 35,000 cards per hour. 509's HP-8000 Series Inkjet Print Systems incorporate low maintenance HP cartridge technology providing for print bands from 2" to 8" at speeds from 15,000 to 35,000 CR-80 size cards per hour, depending on required print resolution. Other print technologies are available, as well as integrating your existing print technologies on a custom basis.

Hinged pressure wheel assemblies allow easy access to critical component areas facilitating changeovers and periodic maintenance. Standard system configurations measure 256 inches and come equipped with:

  • High Capacity – Top Load – Force Flex Feeder
  • Lookup Section
  • 509 Encode/Verify System with Ceramic Chromoly Heads (up to 20 million life cycle)
  • Print Section
  • Cure Section
  • Print Verify Section
  • Transport Extension for labeler, etc.
  • Divert Station with Reject Bin
  • Post Reject Verification Section
  • Manual Verification Station with handheld barcode scanner and swipe reader
  • 509 Controller
  • High Resolution 2-Camera System for lookup, print and post reject verification
  • Collection Conveyor


CM5400-Angle

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CM5400-Angle-2

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Specifications

Card Thickness

Optimum Performance:
ID-1 (CR-80) 0.68 - 0.84 mm (0.027 - 0.033 in)
Hang-tags - 0.84 - 0.84 (0.027 - 0.033 in)
ISO 7810, 7811-2 and 7811-6 Card Specifications

Non-Standard:
ID-1 (CR-80) 0.254 - 1.016 mm (0.01 - 0.04 in)
Hang-tags - 0.254 - 1.016 mm (0.01 - 0.04 in)

Card Dimensions

Optimum Performance:
Width: 54 mm (2.13 in)
Length: 86 mm (3.38 in)
ISO 7810, 7811-2 and 7811-6 Card Specifications

Non-Standard:
Width: 54 - 203 mm (2.13 - 8 in)
Length: 86 - 127 mm (3.38 - 5)

Encoding Capability

Low and high coercivity standard
Tracks 1, 2 & 3 standard.

Print Capability

Maximum Print Area Up to 203 mm (Up to 8 in)

Inks

Flexprint Aqueous, Versatile Black and UV standard; alternative inks available upon request

Dryer Options

Near-Infrared or UV

Card Material

Note: Substrates need to be tested in advance for recommended ink/dryer combinations
PVC, PET, PETG, ABS and Polystyrene

Machine Speed

Up to 35,000 cards/hr maximum cycle rate

Print Resolution

DOD: 360 DPI at 97.5 m/min (320 ft/min)
HP: 600 x 150 DPI at 152.4 m/min (500 ft/min)
HP: 600 x 200 DPI at 114.3 m/min (375 ft/min)
HP: 600 x 300 DPI at 76.2 m/min (250 ft/min)
HP: 600 x 600 DPI at 38.1 m/min (125 ft/min)

Communications

Network Ready via TCP/IP on Windows XP Professional Platform

Equipment Dimensions

Height: 1.65 m (65 in)
Length: 6.50 m (256 in)
Width: 1.22 m (48 in)

Compressed Air Requirements

Minimum 90 PSI at 10 CFM during reject only

Electrical Requirements

Controllers: 120VAC 20A single phase
Dryer: 208 - 240VAC 40A single phase
Main Panel: 208 - 240VAC 35A single phase


 MORE IMAGES 

· Hinged Pressure Wheel Assembly

· HP-8200

· HP-8200 Side

· HP-8200 with Flexprint Aqueous Ink

· Encode Side

· Encode Top


 DOWNLOADS 

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(PDF, 3348KB)


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